Structural Customization
Structural Customization

Structural Customization

Pucoon offers tailored structural design for two/three-wheel EV batteries, lead acid replacements, energy storage systems, drone batteries, robot batteries, and general PACK assembly. Based on installation space, dimensions, assembly method, protection rating, and operating conditions, we flexibly design enclosures, internal layout, module frames, wiring, and mounting structures. Compatible with original equipment compartments, rack mounts, suspension, compact forms, etc., while addressing structural strength, shock/drop resistance, heat dissipation, and water/dust protection.


  • Dimension Customization

    Tailored external dimensions and specifications based on installation space for two/three-wheelers, lead-to-lithium retrofits, energy storage, drones, robots, and general PACKs. Precise fit with original compartments or rack spaces — seamless integration.


  • Internal Architecture & Layout

    Optimized cell arrangement, module frames, wire routing, and mounting structures. Adjust density distribution based on operating conditions, balancing heat dissipation, neat wiring, and serviceability — improving overall PACK integrity and stability.


  • Protection & Mechanical Structure

    Reinforced shock, pressure, and drop resistance — especially for mobile, aerial, or mechanical vibration scenarios. Enhanced waterproof/dustproof and heat dissipation designs for diverse environmental requirements.


  • Assembly & Connector Customization

    Customizable output connectors, mounting holes, clips/fixed brackets compatible with original wiring, external devices, and mass assembly processes — simplifying installation for lead acid replacements, equipment integration, and PACK mass production.

Should you be interested, please feel free to contact us